Makina opukutira ndi zokutira a FLP-5 ambiri

1. Mfundo ya zida

Makina oumitsira ndi kuphimba a FLP okhala ndi madzi ndi zida zambiri zomwe zimaphatikizapo kuuma kwa spray, granulation, kupanga mapiritsi a centrifugal, ndi kuuma ndi kupukuta kwa madzi. Makinawa amagwirizana ndi ntchito zosiyanasiyana.

Ikani ufa wa granulation kapena granular (ufa) wopaka mu bedi lokhala ndi madzi. Mpweya wozizira umalowa kuchokera ku chipinda chotenthetsera kumbuyo kwa makina akuluakulu ndikudutsa mu zotsatira zoyamba. Kusefa kwapakati. Chotenthetsera chimatentha kutentha komwe kumafunikira kuti mpweya wolowera ulowe kenako nkulowa mu bedi lokhala ndi madzi. Ufa (granules) umasungunuka mu bedi. Chomangira cha granulation chimatumizidwa ku atomizer yamadzimadzi awiri ndi pampu yothira ndikupopera ku zinthu za Fluidized. Ufa umalumikizana wina ndi mnzake ndikusakanikirana kukhala granules ndikukulira kapena kupanga filimu pa chinthu chomwe chiyenera kuphimbidwa. Madzi akatha kuuma, amachotsedwa mu makina ndi mpweya wotulutsa utsi.

Mu bedi lozungulira lokhala ndi madzi, ufa kapena masterbatch umakhudzidwa ndi kuyandama kwa mpweya wozungulira, mphamvu ya centrifugal yozungulira ndi mphamvu yake yokoka, ndipo imapanga mawonekedwe ozungulira a chingwe. Chomangiracho chimapopera mu chinthucho kuti chipange ma pellets okhala ndi sphericity yayikulu kwambiri.

Kutengera gwero la mphamvu ndi mawonekedwe a fluidization, ukadaulo wopaka granulation wothira madzi ukhoza kugawidwa m'mitundu inayi:

2. Kuchuluka kwa ntchito:

Ndi yoyenera kupangira granulation, kupanga mapiritsi ndi kupaka utoto wamitundu yosiyanasiyana komanso mitundu yosiyanasiyana ya mlingo m'mafakitale azamankhwala, chakudya, mankhwala ndi mafakitale ena.

● Kupaka ndi kuphimba mankhwala:

1) Kusakaniza: tinthu tating'onoting'ono toperekera mankhwala, tinthu tating'onoting'ono toperekera mankhwala, tinthu tating'onoting'ono toperekera mankhwala mwachindunji, tinthu tating'onoting'ono toperekera mankhwala a makapisozi, tinthu tating'onoting'ono toperekera mankhwala, ndi tinthu tating'onoting'ono tolemera tosiyanasiyana.

2) Chophimba: granules. mapiritsi. Mapiritsi amakutidwa ndipo ufa sunaphimbidwe;

● Kusakaniza kwa mafakitale azakudya: shuga, khofi, koko, madzi ophwanyidwa, wowuma wosakaniza, amino acid, zokometsera, ufa wa tirigu, ndi zina zotero;

● Kuchuluka kwa shuga wothira: CHC, PVA, MC, HEC, ndi zina zotero;

● Kuchuluka kwa zinthu za ufa;

● Chophimba cha zinthu za ufa;

● Kuchotsa ufa m'magawo ang'onoang'ono;

● Kupopera ndi kupukuta mankhwala achikhalidwe achi China;

● Konzani ma granule akuluakulu a maukonde 10-30;

● Chophimba chopyapyala, chopakidwa ndi madzi a m'mimba, chotulutsa mpweya nthawi zonse cha ufa, tinthu tating'onoting'ono, ndi mapiritsi;

● Chophimba kukoma, chosanyowa, choletsa okosijeni, chosalowa madzi, choteteza kutentha, chopaka utoto, chophimba chodzipatula;

● Zinthu zouma, zopyapyala komanso zotupa;

● Kupangira zitsulo za ufa ndi kuyika kwa ceramic mumakampani;

● Kupaka ndi kuphimba mankhwala ophera tizilombo, zakudya ndi feteleza;

● Chophimba cha granulation cha Catalyst;

● Kuchuluka kwa utoto, zinthu zopaka utoto ndi utoto;

● Kuchulukana kwa mankhwala ena wamba.

● Kudzera mu ufa wothira, madzi amatuluka bwino ndipo fumbi limachepa.

● Pogwiritsa ntchito granulation kapena kupaka utoto pansi, palibe kutaya zinthu zopaka utoto.

● Thirani nthawi imodzi. sakanizani. Kupaka utoto. Njira zophikira ndi kuumitsa zimachepetsa kwambiri njira zogwirira ntchito.

● Kuthira madzi m'kasupe kumapangidwa mwamphamvu pabedi kuti zitsimikizire kuti pali zokutira zofanana.

● Mbali ya pamwamba ya chipangizocho ili ndi dzenje lothandizira, kotero kuti ikangophulika, chipangizocho sichidzawonongeka.

● Kupaka utoto ndi utoto mu dongosolo lotsekedwa, popanda kutuluka kwa madzi ndi fumbi.

● Zipangizozi zitha kugwiritsidwa ntchito pamanja kapena zokha.

● Ma parameter a granulation process ndi okhazikika ndipo kubwerezabwereza kwake ndi kwakukulu kwambiri.

● Zipangizozi zilibe mbali yoyipa, zimatuluka mwachangu, zimatsukidwa mosavuta, ndipo zimagwirizana ndi zomwe GMP imafuna.

● Phatikizani ntchito zosiyanasiyana za granulation, kupanga mapiritsi ndi kupaka utoto mu makina amodzi.

Makina ophikira oumitsira opangidwa ndi madzi amakhala ndi makina osefera mpweya, makina otenthetsera mpweya, makina olandirira alendo, makina odyetsera ndi oyeretsera, makina osefera zinthu ndi makina owongolera.

Kampani yathu ikuphatikiza ukadaulo wapamwamba wakunja wopaka utoto wouma wamtundu womwewo ndi zomwe akatswiri aukadaulo a kampani yathu adapeza kwa nthawi yayitali. Takwaniritsa mfundo zotsatirazi panthawi yopanga:

Ⅰ. Dongosolo losefera mpweya: Malo olowera mpweya amagwiritsa ntchito kusefera kwa magawo awiri (zotsatira zoyambirira, zotsatira zapakati). Muzochitika zapadera, kusefera kwamphamvu kwambiri kungagwiritsidwe ntchito, ndipo mpweya ukhoza kufika pamlingo 300,000 woyeretsera.

Ⅱ. Makina otenthetsera mpweya:

Kutentha kwa mpweya kumakhala ndi machubu otenthetsera amagetsi, zotenthetsera zamagetsi ndi mapaipi a mpweya wotentha, ndi zina zotero. Ndikoyenera magwero osiyanasiyana a kutentha ndipo kungagwiritse ntchito magwero otenthetsera omwe alipo nthawi yeniyeni malinga ndi momwe zinthu zilili pamalopo.

Chithunzi chofotokozera kusefa ndi kutentha

Ⅲ. Dongosolo la Host: Dongosolo la Host lingagawidwe m'magulu awiri: maziko, silinda yapansi ya fluidizing ya zinthu zopangira, chipinda chowumitsira ndi chipinda chosefera fumbi pamwamba.

Maziko: Mutu wooneka ngati diski wa mpando wa valavu umathandiza kuyeretsa bwino mpando wa valavu. Malo otsika kwambiri ali ndi valavu yotulutsira madzi yokha yolumikizidwa ndi njira yotsegulira mwachangu. Imalumikizidwa ku zothandizira zam'mbali ndipo ili ndi kapangidwe kopachika, zomwe zimapangitsa kuti zikhale zosavuta kuyeretsa makina ndi gawo la pansi. Chisindikizo pakati pa chipinda chapansi ndi gawo lonyamulira ndi mphete ya silicone yolimba yopumira.

Silinda yapansi yosinthira madzi: Pakadali pano pali mitundu itatu yayikulu ya njira zosinthira madzi: kupopera pamwamba, kupopera pansi, ndi kupopera kozungulira. Chifukwa cha kapangidwe ka zida zosiyanasiyana, momwe zinthu zimasinthira madzi zimasiyananso. Pogwiritsa ntchito njira zosiyanasiyana, mtundu wa kupopera ndi mawonekedwe otulutsa kapangidwe kake zimatha kusiyana. Mwachidule, kuti filimu yophimba ikhale yofanana komanso yopitilira, njira iliyonse iyenera kuchepetsa kuyenda kwa madontho ophimba, kutanthauza kuti, mtunda pakati pa madontho kuchokera pamalo otulukira mfuti yopopera kupita pamwamba pa substrate, kuti achepetse mphamvu yowumitsa ya mpweya wotentha pa madontho ndikupanga kupopera. Madzi opopera akafika pamwamba pa substrate, kwenikweni amasunga mawonekedwe ake oyambirira, ndipo kuchuluka ndi kukhuthala sizimawonjezeka kwambiri kuti zitsimikizire kuti kufalikira ndi kupanga filimu pamalo ozungulira ndikupanga filimu yofanana komanso yopitilira.

1) Njira yopopera pansi

Yodziwikanso kuti Wurster system, ndiyo njira yayikulu yogwiritsira ntchito utoto wothira madzi ndipo yakhala ikugwiritsidwa ntchito kwambiri mu ma pellets ophikira, ma granules, komanso ufa wokhala ndi tinthu tosakwana 50 μm. Pali spacer pakati pa thanki yazinthu za chipangizo chopopera pansi, ndi mbale yogawa mpweya yokhala ndi mabowo ang'onoang'ono ambiri ozungulira pansi. Popeza kuchuluka kwa magawo ofanana a chassis mkati ndi kunja kwa spacer ndi kosiyana, pali mpata mkati / kunja kwa spacer. Mphamvu zosiyanasiyana zolowera mpweya zimapangitsa tinthu tating'onoting'ono kupanga mayendedwe ozungulira mkati ndi kunja kwa mphete ya spacer. Mfuti yopopera imayikidwa mkati mwa mphete ya spacer, ndipo njira yopopera ndi yofanana ndi njira yoyendetsera zinthuzo. Chifukwa chake, malo ophikira akuluakulu ali mkati mwa mphete ya spacer, ndipo malo owuma akuluakulu ali kunja kwa mphete ya spacer. Tinthu tating'onoting'ono timadutsa m'malo ophikira masekondi angapo aliwonse, ndikumaliza kuzungulira kwa kuuma kwa utoto. Tinthu tating'onoting'ono tonse tili ndi mwayi wofanana wodutsa m'malo ophikira, kotero filimu yophikira yomwe imapangidwa ndi yofanana komanso yokhuthala.

2) Njira yopopera ya Tangential

Ukadaulo wopopera wa Tangential ndi wofanana ndi ukadaulo wopopera wa pansi ndipo uli ndi makhalidwe atatu ofanana: 1) Kupopera madzi mbali imodzi, mfuti yopopera imayikidwa mu chipangizocho, ndipo kupopera kwa madontho opopera ndi kochepa; 2) Kuthekera kwa tinthu tating'onoting'ono kudutsa m'dera lopopera ndi kofanana; 3) Tinthu tating'onoting'ono tomwe tili m'dera lopopera ndi tolimba kwambiri ndipo kutayika kwa madzi opopera ndi kochepa. Chifukwa cha makhalidwe amenewa, mtundu wa filimu yopopera yopangidwa ndi kupopera tangential ndi wabwino, womwe ndi wofanana ndi wa filimu yopopera yopangidwa ndi kupopera pansi, ndipo ungagwiritsidwe ntchito pa njira zopopera zamadzi kapena zachilengedwe. Chidebe cha chipangizo chopopera cha tangential ndi chozungulira, chokhala ndi turntable yosinthika mwachangu pansi. Pali kusiyana pakati pa turntable ndi khoma la thanki kuti mpweya wolowera udutse. Kukula kwa kusiyana kumasinthidwa kudzera kutalika kwa turntable kuti kusinthe liwiro la kuyenda kwa mpweya wolowera. Chifukwa cha mphamvu zitatu zomwe zimagwira ntchito: mphamvu ya centrifugal yomwe imapangidwa ndi kuzungulira kwa turntable, mphamvu yoyendetsera kayendedwe ka mpweya wolowera, ndi mphamvu yokoka ya tinthu tomwe timagwira ntchito, tinthuto timayenda mozungulira ngati centrifugal. Mfuti yopopera imayikidwa pakhoma la mbali ya thanki ya zinthu, ndipo njira yopopera imakhala motsatira njira yolunjika ya kayendedwe ka zinthu.

3) Njira yopopera pamwamba

Kupopera pamwamba kumagwiritsidwa ntchito makamaka popaka m'mimba kapena m'mimba pogwiritsa ntchito madzi, ndipo nthawi zambiri sikugwiritsidwa ntchito potulutsa mpweya wokhazikika komanso wowongoleredwa. Tinthu tating'onoting'ono tomwe tili mu chipangizo chopopera pamwamba timayendetsedwa ndi mpweya wolowera ndipo timathamanga kuchokera mu thanki ya zinthu kudzera m'dera lopaka. Njira yopopera ya mfuti yopopera imagwirizana ndi tinthu tating'onoting'ono. Njira yoyendera ndi yosiyana. Pambuyo podutsa m'dera lopaka, tinthu tating'onoting'ono timalowa m'chipinda chokulitsa. M'mimba mwake mwa chipinda chokulitsa ndi yayikulu kuposa m'mimba mwake mwa chimbudzi cha zinthu, kotero liwiro la kuyenda kwa mpweya limachepa, ndipo tinthu tating'onoting'ono timabwerera m'chimbudzi cha zinthu chifukwa cha mphamvu yokoka.

1. Silinda yapakati ndi gawo lofunika kwambiri la dongosololi. Imapatsa zinthuzo malo okwanira owira ofalitsa madzi, zomwe zimakhudza mwachindunji momwe chinthu chomalizidwa chimakhudzira. Wowonera amayikidwa kumbuyo kwa chipinda chofalitsa madzi (kuphatikizapo wowonera galasi wosapanga dzimbiri) ndipo akhoza kukhala ndi chowunikira cha mafakitale. Kuyika maziko a dzenje ndi chophimba ndi machitidwe angapo ozungulira a jet atomization. Chophimba chotulutsa mwachangu n'chosavuta kuyika ndikuchotsa. Chikayikidwa, chivindikirocho chimathiridwa ndi khoma lamkati la chidebecho.

2. Mbiya yapakati ikhoza kukhala ndi doko loyatsira mpweya lokha. Ikani zinthuzo mu mbiya, tsekani valavu yayikulu yolamulira kayendedwe ka mpweya, kenako tsegulani valavu yoyatsira mpweya. Zinthuzo zidzanyamulidwa kupita ku chidebe cha zinthuzo kudzera mu valavu yoyatsira mpweya mu chipinda choumitsira mpweya pansi pa kupanikizika koipa komwe kumapangidwa ndi fan yayikulu yoyatsira mpweya (zinthuzo zimapatsidwa mphamvu yoipa). Zinthu zomwe zili mu mbiya zimathanso kuperekedwa mu chidebe cha zinthuzo potulutsa chidebe cha makina akuluakulu (kudya ndi manja).

Chipinda chochotsera fumbi: Njira zosiyanasiyana zochotsera fumbi ziyenera kugwiritsidwa ntchito pazinthu zosiyanasiyana zopangira kuti phindu likhale lalikulu. Pogwiritsa ntchito njira yoyika thumba la mpweya, thumba lochotsera limatha kupewa zovuta za thumba lochotsera lakale, lomwe lingathe kukhazikika kumbuyo kwa flange ya chipinda chochotsera, motero limagwirizana kwambiri ndi zofunikira za GMP.

Kapangidwe kake koletsa kuzungulira kwa chogwirira thumba la fyuluta kangathe kupewa kusokonekera kwa thumba losonkhanitsira lomwe limayambitsidwa ndi kuzungulira kwa chogwirira thumba la fyuluta, zomwe zimapangitsa kuti shelufu ifupikitsidwe, ndikuletsa thumba losonkhanitsira kuti lisawonongeke chifukwa chotuluka mu silinda. Chimango choyimitsira fyuluta chopangidwa mwapadera chimalumikizidwa ku chipangizo chogwedezeka. Chokhala ndi ntchito zowongolera zokha komanso zotsekera, yankho la fyulutayo ku kugwedezeka kwa silinda limathandizira kwambiri kuyeretsa. Mpweya wotulutsa utsi umakhala ndi fumbi laling'ono. Pofuna kupewa chilengedwe chakunja kuti chisadetsedwe, kuchotsa fumbi la chimphepo (ngati mukufuna) kapena kuchotsa fumbi la thumba kungagwiritsidwe ntchito kusonkhanitsa fumbi kuchokera ku mpweya wotulutsa utsi. Ndipo fumbi lomwe lasonkhanitsidwa likhoza kubwezeretsedwanso.

● Pampu yodyetsera imayendetsedwa pamanja komanso yokha kudzera mu chosinthira ma frequency, ndipo liwiro la chakudya ndi lofanana.

● Mfuti yopopera ya atomize, mfuti yopopera yachitsulo chosapanga dzimbiri/mfuti yopopera yamadzimadzi atatu, ndi zina zotero. Mitundu yosiyanasiyana ya mfuti zopopera imatha kusankhidwa malinga ndi zipangizo zosiyanasiyana. Zili ndi mawonekedwe aang'ono, kulemera kopepuka, kuyeretsa kosavuta komanso kukonza.

● Silinda yamadzimadzi: mbiya yachitsulo chosapanga dzimbiri 20L/kusakaniza kwa pneumatic, kukula kosiyanasiyana ndi njira zosakaniza zitha kusankhidwa malinga ndi zipangizo zosiyanasiyana. Zipangizozo zimasungidwa zikuyenda panthawi yosakaniza kuti zipewe kusungunuka kwa zinthu ndi kusalingana.

Dongosolo Lowongolera: Kuwongolera pulogalamu ya anthu ndi makina + PLC kungagwiritsidwe ntchito kuwonetsa momwe ntchito ikuyendera nthawi yeniyeni. Deta yolowera ndi yotulutsa imasonkhanitsidwa pa intaneti. Dongosololi limawonetsa kutentha kowongolera, kuthamanga, liwiro la pampu yazinthu, ma alarm otentha kwambiri komanso opanikizika kwambiri; zilolezo zachinsinsi zimayikidwa kuti zisasinthe mwangozi. Sinthani magawo mwachisawawa; kuwongolera kutentha kwa mpweya wolowera ndi wotuluka ndi cholakwika cha ±1°C; Kuwongolera pulogalamu ya PLC ndi kutsekereza kuti zisamagwire ntchito bwino ndikuwonetsetsa kuti zida zikugwira ntchito bwino komanso mokhazikika; kabati yowongolera ili ndi batani loyimitsa mwadzidzidzi kuti lilole kuzimitsidwa nthawi yomweyo pakagwa ngozi.