Umshini we-FLP-5 ohlanganisa imisebenzi eminingi kanye nomshini wokumboza

1. Isimiso semishini

Umshini wokomisa nokufaka umbhede omanzi we-FLP uwumshini osebenza ngezindlela eziningi ohlanganisa ukomisa ngokufutha, ukuhlanganisa ama-granulation, ukwenza amaphilisi e-centrifugal, kanye nokufaka nokufaka umanyolo. Lo mshini uyahambisana nemisebenzi ehlukahlukene yenqubo.

Faka i-powder yokuhlanganisa noma i-granular (powder) yokumboza embhedeni ogcwele uketshezi. Umoya obandayo ungena usuka ekamelweni lokushisa ngemuva komshini oyinhloko bese udlula emphumeleni wokuqala. Ukuhlunga okusebenzayo okuphakathi. I-heater ishisa kuze kufike ezingeni lokushisa elidingekayo lomoya wokungena bese ingena embhedeni ogcwele uketshezi. I-powder (granules) iyancibilikiswa embhedeni. I-binder yokuhlanganisa ithunyelwa ku-atomizer enamanzi amabili ngepompo yokufutha bese ifuthwa ezintweni ezigcwele uketshezi. I-powders iyahlangana futhi ihlangane ibe ama-granules bese ikhula noma yakhe ifilimu ezintweni ezizogqokwa. Ngemva kokuba amanzi ehwamukile, akhishwa emshinini ngomoya wokukhipha umoya.

Embhedeni ojikelezayo ogcwele uketshezi, i-powder noma i-masterbatch ithintwa ukuntanta komoya ozungezile, amandla okujikeleza e-centrifugal kanye namandla adonsela phansi, futhi yakha isimo sentambo ejikelezayo. I-binder ifuthwa kule nto ukuze kwakhiwe ama-pellets ane-sphericity ephezulu kakhulu yangempela.

Kuye ngomthombo wamandla kanye nohlobo lokugeleza, ubuchwepheshe bokumboza i-granulation obunoketshezi bungahlukaniswa ngezinhlobo ezine:

2. Ububanzi bokusetshenziswa:

Ifaneleka ukwakheka kwama-granulation, ukwenziwa kwamaphilisi kanye nokufakwa kwezinhlobo eziningi kanye nezinhlobo zomthamo embonini yezemithi, yokudla, yamakhemikhali kanye neminye imikhakha.

● Ukwakheka kwe-granulation kanye nokwembozwa kwemithi:

1) Ukwakheka kwe-granulation: ama-granule okusabalalisa, ama-granule okufaka amaphilisi, izinto ezisizayo zomjovo oqondile, ama-granule ama-capsule, ama-granule ama-granule, kanye nama-granule ahlukahlukene asindayo.

2) Ukugqoka: ama-granules. iphilisi. Amaphilisi agqokwe futhi i-powder ayigqokwanga;

● Ukwakheka kwe-granulation embonini yokudla: ushukela, ikhofi, i-cocoa, ijusi eliyimpuphu, isitashi esixubile, ama-amino acid, izinongo, ufulawa kakolweni, njll.;

● Ukuhlanganiswa kwe-sugar paste: CHC, PVA, MC, HEC, njll.;

● Ukwakheka kwezinto eziwuphawuda;

● Ukugqoka izinto eziwuphawuda;

● Ukufakwa kwe-pellet yezinto eziwuphawuda;

● Ukwakheka kwe-spray granulation kanye ne-coating yemithi yendabuko yaseShayina;

● Lungisa ama-granule amakhulu angama-granule angu-10-30 ane-mesh;

● Ungqimba oluncane, olumbozwe yi-enteric, olukhulula isikhathi eside lwama-powder, ama-granule, namaphilisi;

● Ukuvala ukunambitheka, ukumelana nomswakama, ukuvimbela ukubola, ukungangeni manzi, ukuvimbela ukushisa, ukufaka imibala, ukugqoka okuhlukile;

● Izinto ezomile eziyimpuphu, ezisanhlamvu nezinamaqhubu;

● I-powder metallurgy kanye ne-granulation yemboni ye-ceramic;

● Ukufakwa kwe-granulation kanye nokufakwa kwe-peating yezibulala-zinambuzane, ukudla kanye nomanyolo;

● Ukugqoka kwe-Catalyst granulation;

● Ukwakheka kwemibala, izinto ezifaka imibala kanye nodayi;

● Ukwakheka kwamakhemikhali ajwayelekile kwamanye.

● Ngokusebenzisa i-granulation yempuphu, ukugeleza kwamanzi kuyathuthuka futhi uthuli luyancishiswa.

● Ukusebenzisa i-granulation noma i-coating engezansi, akukho ukuchitha izinto zokumboza.

● Futha ngasikhathi sinye. hlanganisa. Ukuxubana. Izinqubo zokumboza nokomisa zinciphisa kakhulu izinqubo zokusebenza.

● Uketshezi oluqinile lwemithombo lwenziwa embhedeni ukuqinisekisa ukumbozwa okufanayo.

● Ingxenye engenhla yemishini ifakwe umgodi wokusiza, ukuze uma isiqhumile, imishini ingonakali.

● Ukuhlanganisa nokufaka ungqimba ohlelweni oluvaliwe, ngaphandle kokuvuza nokundiza kothuli.

● Imishini ingasetshenziswa ngesandla noma ngokuzenzakalelayo.

● Amapharamitha enqubo yokuhlanganisa azinzile futhi ukuphindaphindeka kuphezulu kakhulu.

● Imishini ayinazo izinhlangothi eziqinile, ikhipha amanzi ngokushesha, ihlanzwa kalula, futhi ihambisana nezimiso ze-GMP.

● Hlanganisa imisebenzi eminingi yokuhlanganisa ama-granulation, ukwenza amaphilisi kanye nokufaka i-coating emshinini owodwa.

Umshini wokumboza owomisa oncibilikisiwe wakhiwe ikakhulukazi uhlelo lokuhlunga umoya, uhlelo lokushisa umoya, uhlelo lokubamba, uhlelo lokudla kanye nolwe-atomization, uhlelo lokuhlunga umkhiqizo kanye nohlelo lokulawula.

Inkampani yethu ihlanganisa ubuchwepheshe obuthuthukisiwe bokumboza okomile bangaphandle bohlobo olufanayo kanye nolwazi olusebenzayo oluqoqwe ngabasebenzi bezobuchwepheshe benkampani yethu isikhathi eside. Sifinyelele amaphuzu alandelayo ngesikhathi senqubo yokuklama:

Ⅰ. Uhlelo lokuhlunga umoya: Ukungena komoya kusebenzisa ukuhlunga okunezinga ezimbili (umphumela oyinhloko, umphumela ophakathi). Ezimweni ezikhethekile, ukuhlunga okusebenzayo kakhulu kungasetshenziswa, futhi umoya ungafinyelela amazinga angu-300,000 okuhlanzwa.

Ⅱ. Uhlelo lokufudumala komoya:

Ukushisa komoya kuqukethe amapayipi okushisa kagesi, ama-heater kagesi namapayipi omoya oshisayo, njll. Kufanelekile emithonjeni ehlukahlukene yokushisa futhi kungasebenzisa imithombo yokushisa ekhona ngesikhathi sangempela ngokuya ngezimo zasendaweni.

Umdwebo wokubhekisela kokuhlunga nokushisa

Ⅲ. Uhlelo lwe-Host: Uhlelo lwe-host lungahlukaniswa lube yi-base, i-bottom fluidizing material eluhlaza, i-drying chamber kanye ne-top dust filter chamber.

Isisekelo: Ikhanda eliyindilinga lesihlalo se-valve lisiza ekuhlanzeni kahle isihlalo se-valve. Iphuzu eliphansi kakhulu lifakwe i-valve yokukhipha amanzi ezenzakalelayo exhunywe ngendlela yokuvula okusheshayo. Ixhunywe ezisekelweni eziseceleni futhi inomklamo wokulenga, okwenza kube lula ukuhlanza umshini kanye nengxenye engezansi. Ukuvalwa phakathi kwegumbi elingezansi kanye nesigaba sokuphakamisa kuyindandatho ye-silicone eqinile efuthwayo.

Isilinda esingezansi sokushintshashintsha ...

1) Inqubo yokufafaza engezansi

Eyaziwa nangokuthi uhlelo lwe-Wurster, luyindlela eyinhloko yokusebenzisa i-fluidized bed coating futhi isetshenziswe kabanzi kuma-pellets okufaka, ama-granules, ngisho nama-powder anobukhulu bezinhlayiya ezingaphansi kwama-50 μm. Kukhona i-spacer maphakathi nethangi lezinto zedivayisi yokufutha engezansi, kanye nepuleti lokusabalalisa umoya elinezimbobo eziningi ezincane eziyindilinga phansi. Njengoba amazinga okuvula ezingxenye ezihambisanayo ze-chassis ngaphakathi nangaphandle kwe-spacer ehlukene, kukhona igebe ngaphakathi / ngaphandle kwe-spacer. Amandla okugeleza komoya ahlukene abangela ukuthi izinhlayiya zakhe ukunyakaza okuvamile ngaphakathi nangaphandle kwendandatho ye-spacer. Isibhamu sokufutha sifakwe ngaphakathi kwendandatho ye-spacer, futhi isiqondiso sokufutha sifana nesiqondiso sokunyakaza kwezinto. Ngakho-ke, indawo eyinhloko yokufutha ingaphakathi kwendandatho ye-spacer, kanti indawo eyinhloko yokomisa ingaphandle kwendandatho ye-spacer. Izinhlayiya zidlula endaweni yokufutha njalo ngemizuzwana embalwa, ziqedela umjikelezo wokufutha. Zonke izinhlayiya zinethuba elifanayo lokudlula endaweni yokufutha, ngakho ifilimu yokufutha eyakhiwe iyafana futhi iqinile.

2) Inqubo yokufafaza ethambekele

Ubuchwepheshe bokufiphaza obune-tangential bufana nobuchwepheshe bokufiphaza obungaphansi futhi bunezici ezintathu ezifanayo zomzimba: 1) Ukufiphaza okune-liquid ohlangothini olufanayo, isibhamu sokufiphaza sifakwe ezintweni, futhi ukushaywa kwamaconsi okumboza kufushane; 2) Amathuba okuthi izinhlayiya zidlule endaweni yokumboza alingana; 3) Izinhlayiya ezisendaweni yokumboza ziminyene kakhulu futhi ukulahleka koketshezi lokufutha kuncane. Ngenxa yalezi zici, ikhwalithi yefilimu yokumboza eyenziwe ngokufiphaza okune-tangential ingcono, okulingana nefilimu yokumboza eyenziwe ngokufiphaza okungaphansi, futhi ingasetshenziswa ezinqubweni zokumboza ezimanzi noma ze-organic solvent. Umgodi wezinto ezibonakalayo zedivayisi yokufiphaza okune-tangential uyi-cylindrical, ene-turntable elungisekayo ngesivinini phansi. Kukhona igebe phakathi kwe-turntable nodonga lwethangi ukuvumela ukugeleza komoya okungenayo kudlule. Usayizi wegebe ulungiswa ngokuphakama kwe-turntable ukushintsha ijubane eliqondile lokugeleza komoya okungenayo. Ngenxa yesenzo samandla amathathu: amandla e-centrifugal akhiqizwa ukujikeleza kwe-turntable, amandla okushayela okugeleza komoya ongenayo, kanye namandla adonsela phansi ezinhlayiya ngokwazo, izinhlayiya zihamba ngesimo se-spiral centrifugal. Isibhamu sokufutha sifakwe odongeni oluseceleni lwethangi lezinto ezibonakalayo, futhi isiqondiso sokufutha siseceleni kwesiqondiso sokuhamba kwezinto ezibonakalayo.

3) Inqubo yokufafaza ephezulu

Isifutho esiphezulu sisetshenziswa kakhulu ekumbozweni kwesisu noma kwesisu okusekelwe emanzini, futhi ngokuvamile asisetshenziselwa ukukhululwa okuqhubekayo nokulawulwayo. Izinhlayiya ezisetshenziswa phezulu zokufutha ziqhutshwa ukugeleza komoya okungena futhi zishesha zisuka ethangini lezinto ezibonakalayo zidlule endaweni yokufutha. Isiqondiso sokufutha sesibhamu sokufutha sihambisana nezinhlayiya. Isiqondiso sokunyakaza siphambene. Ngemva kokudlula endaweni yokufutha, izinhlayiya zingena ekamelweni lokunweba. Ububanzi begumbi lokunweba bukhulu kunobubanzi bomsele wezinto ezibonakalayo, ngakho-ke ijubane eliqondile lokugeleza komoya liyancipha, futhi izinhlayiya zibuyela emseleni wezinto ezibonakalayo ngenxa yamandla adonsela phansi.

1. Isilinda esiphakathi siyingxenye ebalulekile yesistimu. Sinikeza izinto indawo eyanele yokusabalalisa uketshezi olubilayo, okuthinta ngqo umphumela womkhiqizo oqediwe. Umqapheli ubekwa ngemuva kwegumbi lokusabalalisa uketshezi (kufaka phakathi umqapheli wengilazi yensimbi engagqwali) futhi angafakelwa isibani sezimboni. Ukufaka isisekelo sembobo kanye nesembozo ngezinhlelo eziningi ze-atomization zejethi eziqondile. Isembozo sokukhulula okusheshayo kulula ukusifaka nokusisusa. Uma sesifakiwe, isembozo sihlanzwa ngodonga lwangaphakathi lwesitsha.

2. Umgqomo ophakathi ungafakelwa imbobo yokumunca yokukhiqiza okuzenzakalelayo. Faka izinto emgqomeni, uvale ivalvu eyinhloko elawula ukugeleza komoya, bese uvula ivalvu yokumunca. Izinto zizothuthwa ziye esitsheni sezinto ngevalvu yokondla izinto ekamelweni lokomisa ngesifutho ngaphansi kwengcindezi engemihle eyakhiwe ngumdlali oyinhloko wokumunca (izinto ziphakelwa ngaphansi kwengcindezi engemihle). Izinto ezisemgqomeni zingaphakelwa nasesitsheni sezinto ngokukhipha isitsha somshini oyinhloko (ukondla ngesandla).

Igumbi lokuhlunga lokususa uthuli: Izindlela ezahlukene zokususa uthuli kufanele zisetshenziswe ezintweni zokusetshenziswa ezahlukene ukuze kwandiswe isivuno. Ngokusebenzisa indlela yokufaka isikhwama somoya, isikhwama sokuhlunga singagwema ubunzima besikhwama sokuhlunga sangaphambilini, esingalungiswa kuphela ngemuva kwe-flange yegumbi lokuhlunga, ngakho-ke sihambisana kakhulu nezidingo ze-GMP.

Isakhiwo esivimbela ukujikeleza kwesiphathi sesikhwama sesihlungi singagwema ukuphambuka kwesikhwama sokuqoqa okubangelwa ukuzungeza kwesiphathi sesikhwama sesihlungi, okubangela ukuba ishelufu lifinyezwe, futhi kuvimbele isikhwama sokuqoqa ukuba sonakale ngenxa yokuphuma kusilinda. Uhlaka lokumiswa kwesihlungi oluhlelwe ngokukhethekile luxhunywe kudivayisi yokudlidliza. Olunemisebenzi yokuqondisa ngokuzenzakalela kanye nokukhiya, impendulo yesikhashana yesihlungi ekudlidlizeni kwesilinda ithuthukisa kakhulu imiphumela yokuhlanza. Igesi yokukhipha iqukethe uthuli oluncane. Ukuze kuvinjelwe indawo yangaphandle ukuthi ingcoliswe, ukususwa kothuli lwesivunguvungu (ongakukhetha) noma ukususwa kothuli lwesikhwama kungasetshenziswa ukuqoqa uthuli oluvela kugesi yokukhipha. Futhi uthuli oluqoqiwe lungaphinde lusetshenziswe.

● Iphampu yokondla ilawulwa ngesandla nangokuzenzakalela nge-frequency converter, futhi ijubane lokondla liyafana.

● Isibhamu sokufutha esifaka i-atomi, isibhamu sokufutha esiyisisekelo sensimbi engagqwali/isibhamu sokufutha esinamanzi amathathu, njll. Izinhlobo ezahlukene zezibhamu zokufutha zingakhethwa ngokwezinto ezahlukene. Zinezici zobukhulu obuncane, isisindo esincane, ukuhlanza okulula nokunakekelwa.

● Isilinda esiwuketshezi: umgodi wensimbi engagqwali ongu-20L/ukuxubana komoya, osayizi abahlukahlukene kanye nezindlela zokuxuba kungakhethwa ngokwezinto ezahlukene. Izinto zigcinwa zigeleza ngesikhathi senqubo yokuxuba ukuze kugwenywe ukuchitheka kwezinto kanye nokungalingani.

Uhlelo lokulawula: Isixhumi esibonakalayo somshini womuntu + uhlelo lwe-PLC lungasetshenziswa ukubonisa isimo sokusebenza ngesikhathi sangempela. Idatha yemojula yokufaka nokukhipha iqoqwa ku-inthanethi. Uhlelo lubonisa izinga lokushisa lokulawula, ingcindezi, isivinini sephampu yezinto ezibonakalayo, ama-alamu okushisa ngokweqile kanye nokucindezela ngokweqile; izimvume zephasiwedi zisethelwe ukuvimbela izinguquko ezingengozi. Shintsha amapharamitha ngokungahleliwe; ukulawulwa okufiphele kwamazinga okushisa omoya wokungena nowokuphuma ngephutha elingu-±1°C; Ukulawulwa kohlelo lwe-PLC kanye nokukhiya okuxhumeneyo ukuvimbela ukusetshenziswa kabi kwemishini nokuqinisekisa ukusebenza okuphephile nokuzinzile kwemishini; ikhabhinethi yokulawula ifakwe inkinobho yokumisa ephuthumayo ukuvumela ukuvalwa ngokushesha ezimweni eziphuthumayo.