ZL-50 table type softgel filling machine Technical scheme
ZL-50 equipment performance characteristics
I. Oil-bath electric heating spray body (patented technology) :
1. the spray body temperature is uniform, stable temperature, temperature fluctuation is guaranteed within 0.1℃ (solve the problem due to heating
Uneven temperature caused by ball size head, false seam and other problems).
ZL-50 equipment performance characteristics
● Oil-bath electric heating spray body (patented technology) :
1. The spray body temperature is uniform, stable temperature, temperature fluctuation is guaranteed within 0.1℃ (solve the problem due to heating
Uneven temperature caused by ball size head, false seam and other problems).
2. Because of the high temperature precision can reduce the film thickness of about 0.1mm (save gelatin about 10%).
● The computer automatically adjusts the filling amount
1. Save time, save raw materials.
2. High loading accuracy, loading accuracy is ≤±1%, greatly reduce the loss of raw materials.
● Reversing plate, upper and lower body, left and right pad hardness up to HRC60-65. Durable:
1. Suitable for users to produce a variety of liquid suspension Chinese medicine varieties, greatly improve the service life.
● Mold lock plate (three-point lock) :
1. Mold locking operation is simple.
● Trace lubrication system (reduce paraffin fuel consumption, save cost)
1. The amount of oil according to the speed of automatic adjustment.
● Built-in cold air system, equipped with water cooler.
● Rubber roller adopts separate frequency control
1. If the quality of rubber liquid is not good during production, it can be solved by rubber roller speed regulation.
● Cold air styling design in the shooting area,
1. Avoid entangling mesh glue, so that the capsule molding is more beautiful.
● Special wind duct is used in the lower part of the mold, which is very convenient for cleaning.
List of mechanical and electrical accessories for ZL-50 soft capsule
No. | Name | Qty. | Unit | Produce | Origin |
1 | Programmable logic controller (PLC) | 1 | block | SIEMENS | Germany |
2 | Programmable logic controller (PLC) | 1 | block | ||
3 | Programmable logic controller (PLC) | 3 | block | ||
4 | Programmable logic controller (PLC) | 2 | block | ||
5 |
power module | 1 | block | ||
6 |
Touch screen (HMI) | 1 | set | ||
7 |
Highway contactor | 3 | pc | ||
8 |
Communication highway | 3 | m | ||
9 | frequency converter | 1 | set | ||
10 | frequency converter | 1 | set | ||
11 |
frequency converter | 1 | set | ||
12 | Advanced connection casing | 10 | m | MURRPLASTIK | |
13 | terminal strip | 60 | line | WEIDEMULLER | |
14 |
temperature sensor | 3 | pc | IBB | |
15 |
temperature sensor | 1 | pc | ||
16 |
temperature sensor | 1 | pc | ||
17 |
Air switch (power) | 1 | pc | SCHNEIDER | France |
18 |
Air switch (control) | 1 | pc | ||
19 |
leakage protector | 1 | pc | ||
20 |
a.c. contactor | 6 | pc | ||
21 | overload relay | 4 | pc | ||
22 | overload relay | 4 | pc | ||
23 | overload relay | 5 | pc | ||
24 |
control relay | 6 | pc | ||
25 |
Contact protection element | 6 | pc | ||
26 |
emergency stop switch | 1 | pc | ||
27 |
key switch | 1 | pc |
Technical parameters of ZL-50 bench experimental soft capsule machine
(1) Desktop soft capsule host (pill making system) : The host adopts PLC touch screen man-machine interface control \ liquid crystal display (patent number: Zl2013 2 0050873.4)
Production capacity: 5000-10000 / hour
Rolling die size: 64 x 65 mm φ
Rolling dies speed: 0-5 rpm cvt
Fluid single plunger supply: 0-2 ml
Finished product capsule filling quantity accuracy: Plus or minus 1%
Equipment power: 2 kw
Power supply system: three-phase AC220V 50HZ 0.18KW
(2) Shaping cage (shaping system)
Turn dry cage size: 320 x450mm phi
Turn dry cage speed: 21 rpm
Equipment power: 0.09 kwac220v
Fan power: AC220V 50HZ 0.4KW
(3) Glue tank (glue system)
(Equipped with one experimental water ring vacuum pump, one oil-free silent air compressor,)
Effective volume inside bucket: 30 l
Stirring speed: 17 r/min
Barrel within allowable pressure: 0.09 mpa ~ + 0.06 mpa
Heating power: 1.5 kwac220v
Stirring power: 0.1 kwac220v
Vacuum: 0.098 mpa
Pump capacity: 90 l/min
Motor power: 180 w
External diameter: ￠450×900 mm
(4) Mold
Materials: Aviation aluminum alloy
Injection period: 1
Distribution plate: 1
Timing gear: 1
Size: 64 * 65 (mm)
Capsule shape: Featured
Capsule quality: 0.5 g
(5) Drying tray car (PE products)
Dry capacity: 100-3000 / tray
Cart size: 755 * 489 * 20 (mm)
Pallet size: 750 * 485 * 55 (mm)
Quantity: 10 pieces
(6) Working platform table (stainless steel 304 products)
Appearance size: 1200 * 650 * 800
(7) Water cooler
Refrigeration temperature: - 5-16 °
Coolant capacity: 35 l
Power: 1kw