Pure Water Production Line
Part1. Bottle Blowing Machine
INTRODUCTION FOR BLOW MACHINE
BOTTLE BLOWING PROCESS
Performs put into loading hopper, then the conveyor raise the performs to perform unsbreller, hence the performs will be arranged well on the guider. The performs will go into equipment automatically. This type of loading complete automatic control, high efficiency without damage to performs.
The heating head will receive performs automaticly and continuously, and performs average round self running, can get suitable reasonable heating when moving through heating area. Blowing machine adopts to far infrared heating controlled by silicon, every line of the lamps can control temperature independently. If lamp no electric, machine will alarm test automaticly. The air flow in heating area, and the perform neck protection device both designed precisely, in this case, perform can get ideal temperature heating, also bottle neck no influence. If necessary, temperature testing device can help adjust temperature automaticly. Each class of the heating temperature showed on the meter, easy look, easy operate.
PLC can control the mould frame open and close precisely. Easy and stable mould frame structure, lead to easier mould changing. Mould locking and pressure enlarging system is special. Blowing data of each cavity is controlled by touch screen very easier, it has good testing function. The special structure of the blow mouth ensures stable sealing no matter different blowing pressure, and also ensures finished bottle rate.
After blowing, robot hand will take finished bottles automatically and test bottles, if bottles not well automatically knick out.
This ensures the continuously production. The bottles convey to filling machine by air conveyor.
AUXLIARY MACHINES & MOULDS
Part2. Water Treatment System
Raw water pump
Requested access to the system's raw water has a stable flow and pressure, its purpose is to prevent water fluctuations’ impact on the system operation to ensure the stability of the system.
Quartz sand filter
The use of multi-medium quartz sand filters, main purpose is to remove the water contains sediment, manganese, rust, colloid material, mechanical impurities, suspended solids and other particles in the above 20UM of substances hazardous to health. The effluent turbidity is less than 0.5NTU, CODMN less than 1.5mg / L, iron content of less than 0.05mg / L, SDI less than or equal to 5. Water filter is a kind of "physical - chemical" process, the water through granular materials when isolated filter water impurities and colloidal suspensions. Filter is an effective water purification and treatment of the main process in the preparation of pure water, it is an indispensable process.
Active carbon filter
Activated carbon filters used to remove the pigment in the water, smell, a large number of chemical and biological organisms, reducing the residual value of water and pesticide pollution and other harmful pollutants. The structure of activated carbon filters and quartz sand filters, the difference is placed inside the strong adsorption capacity of activated carbon for removal by the quartz sand filter without the filter out organic material, adsorption of residual chlorine in the water, using water more than less than or equal to chlorine 0.1ML/M3, SDI less than or equal to 4, are strong oxidants chlorine, there are various types of membrane damage, in particular, reverse osmosis membranes are more sensitive to chlorine. In addition, the activation process, the surface of activated carbon to form non-crystalline parts of some oxygen-containing functional groups, these functional groups can have a chemical adsorption of activated carbon catalytic oxidation of bad news, to restore the performance, can effectively remove a number of metal ions in water.
Particle size in water to remove fine particles, sand filters can remove very small colloidal particles in the water, so that the turbidity reached 1 degree, but still per milliliter of water for hundreds of thousands of particle size 1-5 microns colloidal particles, the pressure on this filter to remove water after the particle size of 100 microns or less in small particles, to further reduce the turbidity, to meet the next process of the water requirements of the protection of the next long-running processes.
RO(reverse osmosis one level)
This device is used to remove the germs, the harmful inorganic ion, and organic ion; remove heavy metals and salt; rearrange water structure. It is the ideal equipment to make high standard pure drink water.
Part3.Filling and downstream packing system
Drinking water filling machine integrates bottle washing, water filling and capping into one monobloc, and the three processes are carried out full automatically. It is used in the filling of mineral water, pure water, and other non-carbonated beverage. For electricial elements, we use Siemens, Mitsubishi, Omron, Schneider, Airtac, etc. which are famouse brand and with assured quality. Each machine element that contacts with the liquid is made of high quality stainless steel. The critical components are made by numerically-controlled machine tool, and the whole machine condition is under detection by photoelectric sensor, no bottle no filling, no bottle no capping. It is with advantages of high automation, easy operation, good abrasive resistance, high stability, low failure rate, etc. The quality reaches the international advanced level. It is the best choice for new and old beverage production line investors.
★ with bottle neck clipping transmission structure, the bottle conveyance is stable; very convenient and swift to use different bottles for filling in the same machine by adjusting the height of conveyor and several exchanging parts.
★ with normal pressure filling theory， filling speed is quick and precision is high; the filling level is adjustable.
★ With spring type washing clipper, empty bottles are turned 180°along the guiding roll for inside rinsing; the washing nozzle adopts plum blossom shape multiple holes to rinse the bottle bottom, washing efficiency is high.
★ Capping machine adopts France technology, the capping is by magnet torque; the cap catching adopts twice catching to ensure the veracity.The capping force is adjustable, constant torque capping will not damage caps and the cap is good sealed and reliable.
★ rotating type cap unscrambler adopts air unscrambling, with functions of cap surface damage-resistance, alarm if lack of cap, auto cap feeding etc.
★ The whole machine is operated by touch screen, controled by PLC and frequency convertor etc., with functions of no bottle no cap feeding, waiting when lack of bottles, stopping if bottle is blocked or no cap in cap guiding pipe.
Auto cap loader
It unscrambles caps, and conveys the caps to the capping machine with the function of no bottle no cap loading.The height and distance of caps conveying, the time of sterilizing are adjustable.
Light inspection unit
Single-sided positioning labeling machine
Shrink Wrapping Machine
1) With full automatic functions of bottle transfer and arranging, film wrapping, seal cutting, shrinking, cooling and shaping.
2) Adopting advanced constant temperature film thermal sealing technology. The seam is clear and secure.
3) The inductive switch of film conveying system adjust the length of film being conveyed, reduce wastage
4) Adopting imported frequency converter, with stable and smooth conveying process.
5) Spiral air supplying structure and 3-layers of heat insulating system, save energy.
6) Strengthening type cooling shaping channel makes the package film form high-strength status, which is convenient in transport and storage.
（Pictures for reference only, because the length and direction shall depend on final factory layout drawing confirmed by the buyer）
ZONELINK’s Main Products:
Beverage Filling Line, includes water filling line, juice filling line, carbonated drink filling line,etc.
Water Treatment System, includes mineral water treatment system, pure water treatment system, etc.
3gallon to 5gallon Barreled Water Production Line.
Pop-top Cans Filling Line
Other Liquid’s Filling Line, such as vinegar filling line, soy sauce filling line, edible oil filling line, beer filling line, liquid detergent filling line.
Juice/Carbonated Drink Pre-treatment System, such as blending tanks, UHT, carbonated drink mixer.
Bottle Packaging line, such as labeling machine, PE film packing machine,crate/case packing machine and depalletizer
PET Bottle Production Line, such as injection machine, blow moulding machine, moulds.
ZONELINK----ZONELINK WITH CLIENTS, TOGETHER INTEGRITY AND EXCELLENCE, aspires for gathering elites of this field, offering honest and sincere service, and providing excellent products. We have strong support from technical service team, rigorous management criteria for manufacturing process, normalized standard for equipment inspection&acception, proactive high-efficiency response of after-sale service system, all of which ensure clients to get better quality machines and better after service experience.
Look forwards to your cooperation and getting progress together!