Filling machinery
VR
  • Product Details

Product Introduction

1. Technical performance introduction

1.1 introduction of equipment performance

1.1.1 working principle of the machine

The ZL-4LS automatic suppository filling production line has a stable and efficient manufacturing process, filling, freezing, sealing and other production processes to complete the whole process, and the production capacity is 6,000 grain/hour.

1.1.1.1 Process flow

It will be rolled into the forming area by the clamping mechanism. The mold will be heated by the preheating mold, the mold, the mold, the blow mold and the bubble forming.

1.1.1.2 Filling

And one-time molding suppository for embedded type filling, filling accuracy + / - 2%, filling material barrel has electric heating insulation system, the top is equipped with a uniform mixing machine in order to make drugs, drug by high precision in VAT filling pump into the filling head, a drug through the other end of the cycle to rest after filling material barrel filling again next time.

1.1.1.3 Cooling design

The suppository of the whole drainage is entered into the cooling box, and the cooling box is equipped with a cold water unit.

1.1.1.4 Shearing

After being cooled, the solid suppository enters the sealing zone: preheating mold (preheating), sealing mould (seal), marking mould (batch number), The triangle knife will be cutting suppository top edge (cutting edge).

,hob (top), counting shear.

1.2 Function description

1.2.1 ZL-4LS Full-automatic Suppository Production Line is suitable for the production of special shape such as bullet head, torpedo shape and duck bill, to meet the production of your suppository. (according to the specifications of your specifications)

1.2.2 The equipment adopts PLC programmable control and man-machine interface operation, easy operation, convenient adjustment, accurate temperature control and smooth operation.

1.2.3 The temperature sensor and microcomputer control system are used to realize high precision thermostatic control.

1.2.4 The liquid storage tank is made of 316L stainless steel, with proper volume, heat preservation and heating function, and accurate temperature control; The tank is equipped with a mixing device to ensure the homogeneity of the liquid in the VAT at any time. The reservoir can be connected with the filling mechanism through the pipe, and the liquid can be kept in circulation to ensure the fluidity of the liquid and satisfy the demand of filling.

1.2.5 The insertion type linear perfusion mechanism can be used to locate accurate, not dropping, and not hanging wall; The single-grain measurement is 0.5-5ml and the filling error is plus or minus 2%.

1.2.6 Continuous cooling design, the post-infusion suppository shell can be fully cooled and the liquid solid transformation is realized.

1.2.7 Continuous strip, continuous sealing, sealing process batch number self-printing; The sealing seal should be well sealed, with neat appearance.

Simple and reasonable design, convenient operation and maintenance.

1.3Advantage of Equipment

1.3.1. High Accuracy of Filling

The injection pump body is processed by special process, so that the sealing performance between the piston and the pump body is better, and the infusion volume is more accurate. The dosages can be fine-tuned.

1.3.2 Combination structure of triangle knife and dot line knife

Make the both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.

1.3.3  shearing system

Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.

1.3.4 Filling parts without sticking material on the pump

The equipment filling pump has high precision, good sealing effect, smooth inner wall and good stability, so as to achieve the long-term operation without hanging wall phenomenon.  

1.3.5 Stirring tank speed adjusting system

Because of the different viscosity of the drug matrix, the mixing effect cannot be fixed and the drug can be mixed before the filling, which can affect the drug content of the finished product.

1.3.6 Fractional cooling system

The cooling system adopts the latest grading cooling technology, which can be cooled and solved the phenomenon of the edge of cooled material drops and fracture when the medicine is tearing apart. 

1.3.7PLC Examine system

The on-line monitoring function of PLC can be used to detect and alarm the fault self-check.

1.3.8Filling parts equipped with anti-static system

Note: by filling parts molding shell before if not including the equipment because of trace drug when filling in the flowing area close to the bolt shell under the action of electrostatic force along the shell wall climbing a short level which could reach the sealing parts of the bolt, thus will affect the back of the sealing quality.

1.3.9 Filling parts without sticking material on the pump

The equipment has high precision and good stability, so it can run without wall for a long time.

1.3.10 Sealing and Shearing

Be cooled solid suppository into the sealing area: the level of preheating mold (hot) , heat sealing moulds (sealing) - > code (lot number) - hob (clip) above - counting shearing.

1.3.11 Easy operation

Control station height reasonable design, machine operation is simple.

Parameters list of ZL-4LS

Commodity

Automatic suppository production line

Model

ZL-4LS

Output

6,000 grain/hour

single dosage

0.5—5ml

Dosage allowed


<±2%

Packaging Film

PVC/PE  (thickness:0.15mm)

diameter:270mm

Stirring tank capacity

50L

Air pressure

≥0.6Mpa

Air consumption/min

1.5m3/min

Water consumption/h 

50kg (recycling)

Working voltage

3PH380V

Total power

6.5 KW

Adopt forming shapes

Torpedo

Machine Weight

1200KG

Adapt Material

Synthetic fatty acid glycerol, glycerin gelatin, polyethylene glycol etc

Each distance of suppository

17.4mm


Company Advantages

01
ISO9001 quality certification
02
CE international certification
03
SGS international certification

Certifications and Patents

Certificate
Certificate
Certificate
Certificate

Frequently Asked Questions about

Q:

How to go through the Pharmaceutical Machinery, Packaging Machinery customization?        

A:

ZhongLian works shoulder-to-shoulder with you to customize the products to your needs and objectives. First of all, we will perform a needs assessment. Designers, R&D technicians, and workers involved in the process will discuss the plan for customizing the products together. To identify that uniqueness and cater to customers are the recipes for us to win over other competitors. Then, a sample will be made based on the confirmed sketches and delivered to you in a timely manner. After getting the confirmation and establishing a formal partnership with you, a mass customization process will start.

Q:

How long is the warranty period of Pharmaceutical Machinery, Packaging Machinery?        

A:

This answer to this question can be found at the "Product Details" of our official website, or through contacting us. Within the warranty period, ZhongLian will conduct repairs or replacement free of charge if the following conditions occur: malfunction as described in the contract at the time of purchase, defective components, defects in workmanship, etc. However, as for the damage due to misuse, abuse, negligence, or casualty (e.g., fire), acts of God (including but not limited to lightning, flood, tornado, or hurricane), and consumable parts, we are not liable for offering the warranty service.

Q:

Are we informed about Pharmaceutical Machinery, Packaging Machinery weight and volume after shipment?        

A:

Of course. The freight cost is determined by the volume and weight of the packed cargo. Different modes of transport also charge differently for the same quantity and weight of products. For example, if you are in an urgent need of the products and prefer to choose air transportation, a pricing technique - the volumetric weight, for commercial freight transport, needs to be adopted. Our partner - logistics company, will provide the exact dimensional weight including the length, width, and height, and also the weight of the Pharmaceutical Machinery, Packaging Machinery box.

Q:

How about Pharmaceutical Machinery, Packaging Machinery after-sales service?        

A:

Customer aftercare is important for any business, especially for those small- and mid- businesses where every client counts. ZhongLian is one of those businesses. We provide a wide range of top-quality after-sales services and help customers get the most out of your Pharmaceutical Machinery, Packaging Machinery. The services cover design, installation, and other types of after-sales service, all of which are supported by our after-sales service team. It is made up of several experienced staff who are proficient at communicating in English, have a deep understanding of the internal structure of our products, and are patient enough.

Q:

How about the payment way?        

A:

You can pay by T/T or LC, or by Alibaba`s trade assurance service, or by the West Union, or in cash.

http://www.zonelink.com

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